Portable Carbon Analysis Sampling Cup with High Compatibility and High Accuracy

Product Description:

In the dynamic, high-stakes environment of a modern foundry or steel mill, the margin for error is infinitesimally small. The quality of a final casting or a batch of steel is irrevocably determined by the chemical composition of the molten metal. While sophisticated spectrometers and thermal analysis units provide the critical data, their accuracy is entirely dependent on one crucial, yet often underestimated, component: the sampling cup.

The Huarui Carbon Analysis Sampling Cup is not merely a container; it is the first and most critical step in your quality assurance protocol. Engineered with scientific rigor and an intimate understanding of foundry challenges, this cup transforms a scoop of molten iron into a perfect specimen, ensuring the data you base your multi-million dollar decisions on is unequivocally reliable. It is the indispensable partner to your Huarui furnace, extending our commitment to quality from the melting process to the analytical stage.

Features:

Why does a seemingly simple cup matter so much? The answer lies in metallography.

The White Iron Imperative: Accurate carbon and silicon equivalent (CE, C, Si) analysis via fast cooling methods requires the sample to solidify as white iron—a hard, brittle structure where carbon is trapped in chemical combination. If the sample cools too slowly and forms gray iron (with free graphite flakes), the analysis readings will be inaccurate and unreliable, leading to catastrophic miscalculations in inoculant or carbide additions.

A Miniature Foundry: A premium sampling cup is a miniaturized, controlled casting environment. Its design, material composition, and cooling geometry are meticulously calculated to dictate the thermal dynamics of the solidifying sample, forcing the formation of the required white iron structure consistently, every single time.

A substandard cup introduces variability, the nemesis of quality control. The Huarui Sampling Cup eliminates this variable.

Technical Parameters:

Our sampling cups are the product of a philosophy centered on precision, safety, and consistency.

High-Purity Base Materials: We use only selected, high-purity quartz sands with low levels of trace elements that could contaminate the sample or interfere with the analysis.

Proprietary White-Out Agent Formulation: The inner surface of the HR-CSC cup is coated with our proprietary blend of white-out agents (typically tellurium or bismuth-based). This formulation is optimized to rapidly promote chill formation without creating excessive internal stresses that could cause cracking.

Thermal Shock Resistance: The binder system and material composition are engineered to withstand the immense thermal shock of receiving 1350-1500°C molten metal without cracking, spalling, or eroding. This ensures operator safety and sample integrity.

Controlled Solidification Pathway: The cup's geometry is not arbitrary. It is designed to promote directional solidification from the bottom up and from the outside in, minimizing shrinkage porosity and ensuring a dense, homogeneous sample with a uniform white iron structure throughout the critical analysis zone.

Ergonomic and Safe Handling: The cup features a robust, extended-length handle made from reinforced cardboard or composite material. This provides a secure, heat-shielded grip, allowing operators to sample quickly and confidently, significantly reducing the risk of burns and handling errors.

Identification Ready: A flat, smooth surface is incorporated into the design for easy marking with a heat-resistant pen or stamp, allowing for seamless sample traceability back to a specific heat, ladle, or time stamp.

Automated Production Lines: Consistency is king. Our fully automated production process ensures that every single Huarui Sampling Cup, from batch to batch, has identical weight, dimensions, density, and thermal properties. This repeatability is fundamental for building a long-term, trustworthy historical database of your metal quality.

Applications:

The HR-CSC Series is versatile and reliable across numerous industrial applications:

Frontline Foundry Analysis: Ideal for fast-paced cupola, electric arc, and induction furnace (like Huarui furnaces) environments for immediate, pre-pour chemistry verification.

Ductile Iron Production: Critical for ensuring the correct base chemistry before magnesium treatment and subsequent inoculation.

Steel Manufacturing: Used for quick-check carbon analysis in steel melts, providing vital data for end-point control.

In-Plant Quality Laboratories & Third-Party Inspection Agencies: The gold standard for reliable and repeatable sample acquisition for certification and quality audits.

Customization:

Customize your Carbon Analysis Sampling Cup with Product Customization Services from Huarui. This model, AF2501, originating from China, features a cylindrical shape and is manufactured by Carbon Analysis Inc. Crafted from stainless steel, this sampling cup weighs 100g, ensuring ease of use for various applications.

Support and Services:

Our Product Technical Support and Services for the Carbon Analysis Sampling Cup include:

- Assistance with product installation and setup

- Troubleshooting and resolving any technical issues

- Providing guidance on proper usage and maintenance of the sampling cup

- Offering training and resources to help users maximize the capabilities of the product

Packing and Shipping:

Product Packaging:

The Carbon Analysis Sampling Cup is carefully packaged to ensure its safety during transportation. Each cup is individually wrapped in bubble wrap to prevent any damage during shipping. The cups are then placed in a sturdy cardboard box with cushioning material to provide additional protection.

Shipping:

Orders for the Carbon Analysis Sampling Cup are processed within 1-2 business days. We offer standard and expedited shipping options to suit your needs. All shipments are tracked, and a tracking number will be provided to you once your order has been dispatched. We take great care in packaging your order securely to ensure it arrives safely and in pristine condition.

FAQ:

Q: What is the brand name of the Carbon Analysis Sampling Cup?

A: The brand name of the Carbon Analysis Sampling Cup is Huarui.

Q: What is the model number of the Carbon Analysis Sampling Cup?

A: The model number of the Carbon Analysis Sampling Cup is AF2501.

Q: Where is the Carbon Analysis Sampling Cup manufactured?

A: The Carbon Analysis Sampling Cup is manufactured in China.

Q: Is the Carbon Analysis Sampling Cup reusable?

A: Yes, the Carbon Analysis Sampling Cup is reusable.

Q: What is the material of the Carbon Analysis Sampling Cup?

A: The Carbon Analysis Sampling Cup is made of high-quality plastic material.