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Product Description:

In the dynamic, high-stakes environment of a modern foundry or steel mill, the margin for error is infinitesimally small. The quality of a final casting or a batch of steel is irrevocably determined by the chemical composition of the molten metal. While sophisticated spectrometers and thermal analysis units provide the critical data, their accuracy is entirely dependent on one crucial, yet often underestimated, component: the sampling cup.

The Huarui Carbon Analysis Sampling Cup is not merely a container; it is the first and most critical step in your quality assurance protocol. Engineered with scientific rigor and an intimate understanding of foundry challenges, this cup transforms a scoop of molten iron into a perfect specimen, ensuring the data you base your multi-million dollar decisions on is unequivocally reliable. It is the indispensable partner to your Huarui furnace, extending our commitment to quality from the melting process to the analytical stage.

Features:

Why is a seemingly simple cup so important?

The importance lies in the field of metallography.

The White Iron Imperative:

Accurate analysis of carbon and silicon equivalent (CE, C, Si) through fast cooling methods necessitates the sample to solidify as white iron. White iron possesses a hard, brittle structure where carbon is trapped in chemical combination. When the sample cools slowly and forms gray iron with free graphite flakes, the analysis results become unreliable, leading to significant errors in inoculant or carbide additions.

A Miniature Foundry:

A high-quality sampling cup functions as a miniature, controlled casting environment. Its design, material composition, and cooling geometry are precisely calculated to regulate the thermal dynamics of the solidifying sample. This ensures consistent formation of the necessary white iron structure with each use.

A substandard cup introduces variability, the enemy of quality control. The Huarui Sampling Cup eliminates this uncertainty.

Technical Parameters:

3. Huarui Design Philosophy & Core Technological Advantages

Our sampling cups are the product of a philosophy centered on precision, safety, and consistency.

3.1. Advanced Material Science for Uncompromised Sample Integrity

High-Purity Base Materials: We use only selected, high-purity quartz sands with low levels of trace elements that could contaminate the sample or interfere with the analysis.

Proprietary White-Out Agent Formulation: The inner surface of the HR-CSC cup is coated with our proprietary blend of white-out agents (typically tellurium or bismuth-based). This formulation is optimized to rapidly promote chill formation without creating excessive internal stresses that could cause cracking.

Thermal Shock Resistance: The binder system and material composition are engineered to withstand the immense thermal shock of receiving 1350-1500°C molten metal without cracking, spalling, or eroding. This ensures operator safety and sample integrity.

3.2. Optimized Geometric & Structural Design

Controlled Solidification Pathway: The cup's geometry is not arbitrary. It is designed to promote directional solidification from the bottom up and from the outside in, minimizing shrinkage porosity and ensuring a dense, homogeneous sample with a uniform white iron structure throughout the critical analysis zone.

Ergonomic and Safe Handling: The cup features a robust, extended-length handle made from reinforced cardboard or composite material. This provides a secure, heat-shielded grip, allowing operators to sample quickly and confidently, significantly reducing the risk of burns and handling errors.

Identification Ready: A flat, smooth surface is incorporated into the design for easy marking with a heat-resistant pen or stamp, allowing for seamless sample traceability back to a specific heat, ladle, or time stamp.

3.3. Unparalleled Manufacturing Consistency

Automated Production Lines: Consistency is king. Our fully automated production process ensures that every single Huarui Sampling Cup, from batch to batch, has identical weight, dimensions, density, and thermal properties. This repeatability is fundamental for building a long-term, trustworthy historical database of your metal quality.

Applications:

The HR-CSC Series is versatile and reliable across numerous industrial applications:

• Frontline Foundry Analysis: Ideal for fast-paced cupola, electric arc, and induction furnace (like Huarui furnaces) environments for immediate, pre-pour chemistry verification.
• Ductile Iron Production: Critical for ensuring the correct base chemistry before magnesium treatment and subsequent inoculation.
• Steel Manufacturing: Used for quick-check carbon analysis in steel melts, providing vital data for end-point control.
• In-Plant Quality Laboratories & Third-Party Inspection Agencies: The gold standard for reliable and repeatable sample acquisition for certification and quality audits.

Customization:

Product Customization Services for the Carbon Analysis Sampling Cup:

Brand Name: Huarui

Model Number: AF2501

Place of Origin: China

Size: 50ml

Durability: High

Weight: 100g

Accuracy: High

Compatibility: Compatible With Various Carbon Analysis Machines

Support and Services:

The Product Technical Support and Services for the Carbon Analysis Sampling Cup includes:

- Assistance with setup and installation of the sampling cup

- Troubleshooting for any technical issues related to the product

- Guidance on proper usage and maintenance of the sampling cup

- Training sessions on how to effectively analyze carbon samples using the cup

Packing and Shipping:

Product Packaging:

The Carbon Analysis Sampling Cup is carefully packaged in a sturdy cardboard box to ensure safe delivery. Each cup is individually wrapped in protective packaging to prevent any damage during transit.

Shipping:

We use reliable shipping services to deliver your Carbon Analysis Sampling Cup swiftly and securely. Orders are typically processed and shipped within 1-2 business days. You will receive a tracking number once your order has been dispatched, allowing you to monitor the delivery status.

FAQ:

Q: What is the brand name of this product?

A: The brand name of this product is Huarui.

Q: What is the model number of this product?

A: The model number of this product is AF2501.

Q: Where is this product manufactured?

A: This product is manufactured in China.

Q: What is the material used in the Carbon Analysis Sampling Cup?

A: The Carbon Analysis Sampling Cup is made of high-quality stainless steel.

Q: Is the Carbon Analysis Sampling Cup suitable for single-use or reusable?

A: The Carbon Analysis Sampling Cup is designed for single-use only to ensure accurate and reliable results.